디지털 비틀림 측정기

1. 제품 개봉 및 기본 사용법 익히기

1.1 주요 기술 사양

파라미터	주의 사항
토크 범위	0~10N·m
측정 방향	Clockwise + Counterclockwise
알람 기능	A maximum limit can be preset; an alarm is triggered if the test value exceeds this limit.
Lamp Holder Fixture	Various sockets can be configured as needed, such as E27/E26, B22d, E14/E12, G13/G5, etc.

1.2 개봉 및 내용물 확인

1.2.1 포장 해제 및 육안 검사

When unpacking the device, handle it gently to avoid scratching the outer casing with sharp tools. After unpacking, first inspect the exterior of the device to ensure there is no visible deformation or dents, and that the buttons are not damaged or loose. If you notice any abnormalities with the device or its accessories, do not turn it on. Please contact us immediately.

1.2.2 본체 및 부속품

Main Unit: 1 CH338 Digital Torsion Meter.

표준 액세서리는 다음과 같습니다.

번호	주의 사항
①	전원 코드
②	Several lamp holders

Download links for the digital user manual, software, warranty card, and other items have been sent via email. Please download them as soon as possible. If you missed the email, please feel free to contact us to receive the download links again.

1.3 Equipment Overview

번호	주의 사항
①	전원 스위치
②	Device status indicators. SAMP (Sampling): Flashing = measurement in progress; refreshes approximately twice per second; ZERO (Zero Calibration): Lit = zero calibration mode; PEAK (Peak): Lit = peak hold; MUTE (Mute): Lit = buzzer off
③	Torque Display Window
④	Keypad. ZERO: Zero the measurement; PEAK: Clear the peak value; SET: Enter torque upper limit setting; PEAK: Toggle between peak hold and normal measurement; ∧/∨: Increase/decrease digits; >: Move cursor to the right; •: Set decimal point; MUTE: Buzz alarm on/off switch
⑤	Torque measurement interface, connects to the device’s internal sensor
⑥	Lamp Holder Fixture

그림 1

2. 안전상의 주의

2.1 전기 안전

2.1.1 전원 연결

Single-phase AC 220 V ±10 V, 50/60 Hz. The power outlet must comply with safety standards and provide proper protective grounding. Ensure that all connections are secure and free of looseness.

2.1.2 Grounding Standards

The equipment must be reliably grounded, with a grounding resistance of ≤4 Ω. Do not use gas pipes, non-metallic water pipes, or the neutral wire as a substitute for the ground wire. This will help prevent electric shock, equipment malfunctions, or measurement errors caused by poor grounding.

2.2 작동 안전

Measuring range: 0–10 N·m; maximum overload: 12 N·m (120% FS); exceeding the maximum overload may damage the sensor;

When installing fixtures or test specimens, do not tap or bump the sensor. Rotate at a constant speed during testing, and do not twist it forcefully;

When moving instruments, handle them with care to avoid violent shaking or impact, and place them securely on a stable surface;

Before inspecting or maintaining equipment, you must disconnect the main power supply and confirm that there is no residual voltage before proceeding;

Do not operate the equipment’s power switch or instrument buttons with wet hands to avoid the risk of electric shock; do not plug in or unplug the power cord while the equipment is running.

2.3 환경 안전

Operating temperature: 0–40°C; Operating humidity: ≤65% RH;

The use of this instrument in explosive atmospheres or areas where flammable or explosive materials are stored is strictly prohibited to prevent safety incidents;

Keep away from oil, water, and chemicals to prevent corrosion of the sensor;

Keep away from strong electromagnetic interference and heat sources.

2.4 기타

본 설명서에 나와 있지 않은 사항에 대해서는 주의를 기울여 진행하시거나 당사에 문의해 주십시오.

3. 시험 전 준비 사항

3.1 Fixture Installation

Secure the fixture to the sensor spindle using M6 hex socket screws, ensuring there is no looseness or misalignment. Do not strike the measurement interface.

그림 2

3.2 장비 워밍업

After turning on the device, let it warm up for 5 minutes to ensure stable measurements.

3.3 Instrument Zero Calibration Procedure

3.3.1 Prerequisites for Zero Calibration

The sensor is not under any torque load, the fixture is unloaded, preheating is complete, and the display is stable.

3.3.2 Standard Procedure for Zero Calibration

명령	주의 사항
①	Press the ZERO key; the display shows “ZERO,” and the ZERO indicator lights up.
②	Press the ZERO key again, and the instrument will automatically zero itself.
③	The ZERO light turns off, zero calibration is complete, and the system returns to measurement mode.

3.4 Setting the Upper Torque Limit

명령	주의 사항
①	In measurement mode, press the SET key; the window will display “SET.”
②	Press the SET button again to enter upper limit editing mode.
③	Use the >, ∧, ∨, and • keys to set the target torque (e.g., 3 N·m)
④	Press the SET button to save and exit.

In accordance with the requirements of the GB/T 14196.1-2023 standard, the torque test requirements for different lamp sockets are as follows:

램프 홀더 유형	Initial Torque (Tested at Room Temperature)	Torque After Heating (tested after heating at the specified temperature and for the specified duration)
B15	1.15 N · m	0.75 N · m
Bxnumxd
B22	3.0 N · m	2.0 N · m
Bxnumxd
E12	0.8 N · m	0.5 N · m
E14	1.15 N · m	0.75 N · m
E17	1.5 N · m	1.0 N · m
E26	3.0 N · m	2.0 N · m
E26d
E27

3.5 기타 설정

3.5.1 Switching Between Measurement and Peak Modes

In measurement mode, the display shows the real-time torque value; if you press the PEAK button, it displays the maximum value from the current measurement; pressing the PEAK button again returns you to measurement mode.

3.5.2 Buzzer Alarm On/Off Switch

You can toggle this setting by pressing the MUTE button.

4. 테스트 절차

4.1 Sample Installation and Securing

Fully insert the lamp base under test into the corresponding fixture, ensuring a snug fit with no gaps. Tighten manually to ensure there is no relative movement between the lamp base and the fixture. Do not apply excessive force to avoid deforming the lamp base.

그림 3

4.2 Torque Test Procedure

Forward: Rotate clockwise; Reverse: Rotate counterclockwise. Rotate at a constant speed without any sudden jerks.

Rotate until the instrument emits a beep (if the alarm is enabled), then stop rotating immediately; the alarm indicates that the torque has reached the set upper limit.

After rotation stops, if the system is in measurement mode, the window will display a torque value of zero; if it is in peak mode, the window will continue to display the peak torque value from the current test. Press the ZERO key to reset the peak data to zero.

그림 4

4.3 시험 결과 해석

Acceptance Criteria: After testing, there must be no relative displacement between the lamp base and the glass envelope; there must be no looseness or separation.

5. 장비의 일상 유지보수 및 관리

5.1 Routine Equipment Maintenance

Wipe the instrument’s control panel and housing with a dry, soft cloth to remove dust and grease. Avoid using corrosive or solvent-based cleaners, such as acetone.

Regularly clean dust and oil residue from measurement interfaces and fixtures, and keep the threads in good condition.

5.2 Long-Term Storage and Maintenance (When Not in Use for More Than 1 Month)

Turn off the instrument, unplug all cables, and cover the instrument with a dust-proof cloth to prevent dust buildup;

Select a dry, well-ventilated area free of corrosive gases, with an ambient temperature of -20 to 50 °C and a relative humidity of <75% RH;

Organize accessories such as power cords and clamps, pack them separately, and store them to prevent crushing;

Power on the instrument once a month for 30 minutes to ensure that its electronic components are functioning properly.

6 Troubleshooting and Resolving Common Problems

결함 증상	가능한 원인들	순서
전원이 켜지지 않음	전원 코드가 제대로 꽂혀 있지 않습니다. 퓨즈가 끊어졌습니다.	Plug the power cord back in; check the fuse, and if it is blown, replace it with a 0.5A fuse of the same type.
No display appears on the screen after powering on	Loose internal wiring, display malfunction	Please disassemble the device following our instructions and check the internal wiring connections; contact us to have the display replaced.
Abnormal torque data	Missing calibration data or equipment that has fallen into disrepair	Please contact us for torque calibration instructions.