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드립 박스

사용자 설명서

적용 할 수있는 LISUN models: JL-12

1. 제품 개봉 및 기본 사용법 익히기

1.1 주요 기술 사양

파라미터 주의 사항
Measurable Water Resistance Levels IPX1 및 IPX2
Drip Tray Dimensions 800 × 800 × 45mm (L × W × H)
물받이 구멍 직경 0.4 mm
Drip Hole Spacing 20 mm
Maximum Load Capacity of the Turntable 50의 kg

Note: The drip tray and test turntable can be customized based on the maximum dimensions and weight of the test object.

The equipment complies with the test requirements for IPX1 and IPX2 specified in GB/T 4208-2017, Sections 14.2.1–14.2.2 and Figure 3.

1.2 개봉 및 내용물 확인

1.2.1 포장 해제 및 육안 검사

기기를 개봉할 때는 날카로운 도구로 케이스에 흠집이 나지 않도록 조심스럽게 다루십시오. 개봉 후에는 먼저 기기 외관을 검사하여 눈에 띄는 변형이나 찌그러짐이 없는지, 버튼이 손상되었거나 헐거워지지 않았는지 확인하십시오. 기기 또는 부속품에 이상이 발견되면 전원을 켜지 마시고 즉시 저희에게 연락해 주십시오.

1.2.2 본체 및 부속품

주요 구성 요소 :

그렇지 않습니다. 주의 사항
① Drip tray Includes a lifting motor, drip tray, etc.
② Control Cabinet Includes electrical cabinets, touchscreens, etc.
③ Turntable Mount the sample; it will rotate automatically during testing.

Drip Box-Figure1

그림 1

Other Major Components:

그렇지 않습니다. 주의 사항
① Waterproof outlets and plugs Used to connect the turntable to the sample during electrical testing
② Straps Can be used to secure samples
③ Spare copper nozzle Used to connect the drip tray to the needle; the drip tray already has enough copper fittings, so this is a spare.
④ Spare needles There are already enough needles on the drip tray; these are spares.
⑤ Hex key For use when installing control cabinets
⑥ Needle Passing If the needle becomes clogged, use this to clear it
⑦ Filter Wrench Use when replacing the filter cartridge
⑧ Spare Filter Cartridge The unit is already equipped with a filter cartridge; this is a spare.
⑨ Inlet Pipe Used to connect the water supply to the control cabinet of the Drip Box
⑩ Outlet Pipe Used to connect the control cabinet to the drip tray
⑪ Clamp Secure the hoses when installing the inlet and outlet hoses

Drip Box-Figure2

그림 2

Download links for the electronic user manual, software, warranty card, and other materials have been sent via email. Please download them as soon as possible. If you missed the email, please feel free to contact us to request the download links again.

2. 안전상의 주의

2.1 전기 안전

2.1.1 Power Connection Specifications

Based on the nameplate, connect the test chamber to the correct power source, typically 220 V, 50 Hz (60 Hz available upon request), and ensure the voltage and frequency are correct. Please use a dedicated circuit to avoid sharing the circuit with other high-power equipment. Verify that all connections are secure and free of looseness.

2.1.2 접지 요구 사항

The test chamber must be reliably grounded, with a grounding resistance of ≤4 Ω. Do not use gas pipes, non-metallic water pipes, or the neutral wire as a substitute for the grounding wire. After grounding is complete, use a Grounding Resistance Tester to measure the ground resistance. Power may only be applied after confirming that the resistance meets the requirements to prevent electric shock, test chamber malfunctions, or measurement errors caused by poor grounding.

2.1.3 Electrical Operation Contraindications

Before wiring, servicing, or maintaining the test chamber, you must disconnect the main power supply and confirm that there is no residual voltage before proceeding;

Do not operate the test chamber’s power switch, touchscreen, or instrument buttons with wet hands to avoid the risk of electric shock;

전기 제어 캐비닛 내부에는 먼지나 이물질이 들어가 단락을 일으키거나 부품을 손상시킬 수 있으므로 공구나 종이 등의 이물질을 넣지 마십시오.

Do not plug in or unplug power cords or signal cables while the test chamber is running, to prevent short circuits that could damage the controller or electrical components.

2.2 작동 안전

When the drip tray is being raised or lowered, do not touch the drip tray, the lifting motor, the steel cables, or any other parts to avoid danger;

During testing, entry into the test area is prohibited, and touching the turntable or samples is prohibited. If maintenance is required, testing must be stopped, and the power and water supply must be shut off before proceeding;

If the test chamber malfunctions, non-professionals are prohibited from disassembling or repairing it; contact LISUN Customer Service or operate the equipment under the guidance of a technician.

2.3 환경 안전

The distance between the drip tray and the wall, as well as surrounding equipment (such as other test equipment and shelves), shall be at least 1500 mm to facilitate operation and maintenance;

The drip rack must be placed on a sturdy, level surface. Use a level to ensure it is level, making sure the bubble in the level is centered. If the unit is tilted, it may cause the drip tray to jam when raising or lowering it, result in uneven dripping, or even damage the equipment. Note: The legs of the drip rack are adjustable to ensure the unit is level.

2.4 기타

본 설명서에 나와 있지 않은 사항에 대해서는 주의를 기울여 진행하시거나 당사에 문의해 주십시오.

3. Equipment Assembly and Startup

3.1 Installing the Control Cabinet

There are four pre-drilled screw holes and four screws on the side of the drip tray; simply mount the control cabinet in the corresponding position.

Drip Box-Figure3

그림 3

3.2 Cable Connections

그렇지 않습니다. 주의 사항
Connect the turntable’s cable to the control cabinet
Connect the cable from the lifting motor at the top of the drip rack to the control cabinet

Drip Box-Figure4

그림 4

3.3 Air Compressor Connection (if applicable)

Air line connections at the bottom of the control cabinet. If your company has an air compressor, you can connect this hose to the air compressor (supply pressure: 0.3–0.8 MPa). After testing is complete, you can use the air compressor to remove any residual water from the drip tray.

Drip Box-Figure5

그림 5

Note: Not connecting the air compressor does not affect the equipment’s foundation drip test function.

3.4 Water Pipe Connections

3.4.1 Inlet Pipe Connection

Simply connect the filter’s inlet to a faucet. The IPX1 and IPX2 water resistance tests do not require a water pump; normal faucet water pressure is sufficient.

Drip Box-Figure6

그림 6

Note 1: The water inlet faucet may remain open. Once the equipment is started, the program uses a solenoid valve to control whether water is fed into the drip tray. At the end of the day’s testing, simply close the water inlet faucet.

Note 2: We recommend using deionized water or purified water (a water purifier may be used); if tap water containing high levels of minerals and impurities is used, it may cause scale buildup, which can affect the test water flow rate and may require frequent filter replacement and needle cleaning.

3.4.2 Outlet Pipe Connection

Connect the control cabinet’s outlet pipe to the connection point above the drip tray.

Drip Box-Figure7

그림 7

Drip Box-Figure8

그림 8

Note: If the drip tray is too high to connect easily, refer to Section 4.1.3 to lower the drip tray before connecting the drain pipe.

3.5 전원 코드 연결

그렇지 않습니다. 주의 사항
① Sample power cord Please connect the sample to an appropriate power source. Note: Abnormal conditions, such as short circuits, may occur in the sample during testing; you may connect an external ground-fault circuit interrupter here.
② Main Power Supply for the Equipment Please connect the device to the appropriate power source according to the information on the nameplate.

Drip Box-Figure9

그림 9

Once everything is assembled, it will look like the image below.

Drip Box-Figure10

그림 12

After verifying that all connections are correct, turn on the device.

Drip Box-Figure11

그림 10

Drip Box-Figure12

그림 11

4. 터치스크린 프로그램 소개

4.1 Components of the Program’s Main Interface

4.1.1 사용자 인터페이스

그렇지 않습니다. 주의 사항
① Water resistance rating: IPX1 Once selected, you can configure the IPX1 test parameters and perform the IPX1 dripping water test.
② Water resistance rating: IPX2 Once selected, you can configure the IPX2 test parameters and perform the IPX2 dripping water test.
③ Test Parameters Click to access the test parameter settings screen
④ Factory Settings When the equipment is operating normally, there is no need to enter debug mode. If the equipment’s test parameters are abnormal, you may enter debug mode. A password is required; please contact us.
⑤ Manual Window Before the official test, you can check whether all device functions are working properly in the manual window.
⑥ The drip tray rises Press to raise the drip tray for easy sample installation. The drip tray is equipped with a limit stop and will rise no higher than the upper limit stop.
⑦ The drip tray lowers Press this button to lower the drip tray. The drip tray is equipped with an infrared sensor and will automatically lower to a position 200 mm from the sample to meet the test height required by the standard.
⑧ Sample Power Supply The sample power can be turned on or off. When the sample power is turned on for testing, the program will automatically supply power to the sample according to the sample on/off times set in the parameter settings interface.
⑨ Clear and Reset Before starting a test, click here to clear the data from the previous test.
⑩ Experiment Start Click to start the water droplet test
⑪ Test Stopped Click to stop the drip test
⑫ Test Duration Display Display the current test duration
⑬ Standard Flow Display Displays the required standard water flow rate under the current standard
⑭ Sample Exposure Time Display the current power-on duration for the sample
⑮ Sample power-off time Display the duration of power interruption for the current sample

Drip Box-Figure13

그림 15

4.1.2 파라미터 설정 인터페이스

그렇지 않습니다. 주의 사항
① Test Duration The total test duration can be set; the GB/T 4208-2017 standard specifies that the test duration for both IPX1 and IPX2 is 10 minutes.
② Turntable Speed Only IPX1 can be configured; the standard is 1 r/min, with a customizable range of 0–5 r/min. IPX2 cannot be configured; rotation during testing is performed automatically according to the standard.
Note: During IPX1 testing, for samples that require power to be tested, the turntable will automatically rotate in both directions to prevent the sample’s power cord from becoming tangled.
③ Time the sample is energized Set the duration of continuous power supply to the sample during the test, in minutes
④ Time the sample is without power Set the duration of the power outage for the sample during the test, in minutes
⑤ Turntable Interval Time Applies to IPX2. According to the standard, set the duration to 150 seconds, which means 2.5 minutes per angle, for a total of 10 minutes across all four angles.
⑥ Back Click to return to the work interface

Drip Box-Figure14

그림 16

Note: Continuous power supply: Power-on time = test duration; power-off time = 0 min; No power supply: Power-on time = 0 min; power-off time = test duration.

4.1.3 Manual Window

그렇지 않습니다. 주의 사항
① Drip Solenoid Valve The water inlet solenoid valve can be turned on or off; once turned on, water begins to flow into the drip tray at the flow rate set by the flow meter.
② Sample Power Supply If the sample power supply and the sample are connected, you can turn the sample power supply on or off.
③ The drip tray rises Click to raise or lower the drip tray; release to stop.
④ The drip tray lowers
⑤ Turntable Rotates Clockwise Click to rotate the turntable clockwise or counterclockwise; release to stop. Note: If there are wires between the turntable and the sample, do not rotate in one direction for an extended period to avoid tangling the wires.
⑥ Turntable Reversal
⑦Back Click to return to the work interface

Drip Box-Figure15

그림 17

4.2 Description of the Program Alarm Interface

Emergency stop has not been reset. Please turn the emergency stop button clockwise to reset it, then try again.

Drip Box-Figure16

그림 18

Drip Box-Figure17

그림 18.1

The water droplet test is complete. Click “Back” to continue.

Drip Box-Figure18

그림 19

No water resistance rating has been selected. Please click “Back,” select the water resistance rating you want to test, and try again.

Drip Box-Figure19

그림 20

The test time has not been reset. Please click “Back,” then click “Reset” to clear the data from the previous test and try again.

Drip Box-Figure20

그림 21

5. Water Drop Test Procedure

5.1 준비

5.1.1 Test Parameter Requirements

방수 등급 IPX1 (Vertical Water Drops) IPX2 (dripping water at a 15° angle)
시험 방법 Place the specimen on the turntable with its axis 100 mm from the turntable’s axis. Note: Please manually install and secure the specimen to the turntable. The specimen is tilted 15° at each of the four fixed positions. Note: The turntable must be manually tilted 15° and secured.
시험 기간 총 소요 시간: 10분 Total duration: 10 minutes (2.5 minutes per position). During the test, the turntable automatically rotates to the four positions specified in the standard and performs the test without requiring manual intervention.
턴테이블 요구 사항 Rotation speed: 1 r/min, continuous rotation No rotation, fixed position
강우 1–1.5mm/분 3–3.5mm/분
Since drip plates come in a variety of sizes, the standard setting is a flow meter (L/min) rather than a rainfall gauge (mm/min). Before the equipment leaves the factory, we have already converted the rainfall rate into water flow based on the drip plate size and displayed it in the working interface. When conducting your tests, simply adjust the flow meter to the correct flow rate indicated on the screen.

Note 1: How to tilt the turntable 15°.

Drip Box-Figure21

그림 22

Note 2: Formula for converting water flow rate to rainfall: Water flow rate (L/min) = Rainfall (mm/min) × 0.001 × Rainfall area (m²) × 1000 (1 millimeter = 0.001 meter; 1 cubic meter = 1000 liters)

5.1.2 Connecting the Sample Power Cord

If the sample requires testing under power, use the standard waterproof plug and socket to make the connection, and check that the connection is secure and free of looseness.

그렇지 않습니다. 주의 사항
Connect the sample power cord to the waterproof plug labeled ④, then ensure the waterproof plug remains inserted into the waterproof socket.
Connect the power cord of the waterproof plug and receptacle to power outlet ③ on the turntable.

Drip Box-Figure22

그림 23

5.2 Start-up Test

5.2.1 Selection of Levels and Parameters

On the main touchscreen interface, tap the IPX1 or IPX2 water resistance rating selection button, and the program will automatically apply the standard parameters; tap the “Test Parameters” button to confirm that all test parameters meet the standard requirements, and then tap “Back” once the settings are complete.

5.2.2 Adjusting the Drip Tray Position

Click the “Lower Drip Tray” button on the work interface; the drip tray will lower automatically until it hits the limit switch and stops. At this point, the distance between the drip tray and the top of the sample is 200 mm (as required by the standard), and no manual adjustment is necessary.

5.2.3 Water Flow Regulation

Make sure the tap at the water inlet is turned on, then click “Start Test” to open the inlet solenoid valve. Tap water will slowly flow into the water circuit until water begins to drip from the needle on the drip tray;

Observe the standard flow rate display area on the touchscreen interface. Assuming a standard drip tray size of 800 × 800 mm, the standard water flow rate for IPX1 should be 0.64 L to 0.96 L/min, and the standard water flow rate for IPX2 should be 1.92 L to 2.24 L/min;

Turn the black knob on the flow meter in the control cabinet (turn counterclockwise to increase flow, clockwise to decrease flow). Observe the top surface of the float inside the flow meter; the water flow should remain stable within the standard range. Once adjustment is complete, keep the knob in that position.

Drip Box-Figure23

그림 24

5.3 Monitoring the Test Process

Real-time monitoring during the test: The IPX1 turntable speed is maintained at 1 r/min; for IPX2, after 2.5 minutes of testing at each position, the turntable automatically rotates to the next position until the test is complete; water drips evenly from the needle; the sample does not wobble or shift; and there are no water leaks at any interfaces;

If the sample is powered on for testing, monitor its operating status to ensure there are no abnormalities such as short circuits or tripped circuit breakers; if any problems occur, immediately click “Stop Test” or press the emergency stop button, restore the equipment and sample to normal operation, and then restart the test.

6. 테스트 후 절차

6.1 Immediate Actions Upon Test Completion

6.1.1 Drip Tray and Sample

Press the “Stop Test” button, or wait for the test to end automatically; the water inlet solenoid valve will then close automatically. However, water will still remain in the drip tray, and dripping will continue for a short time. You may remove the sample directly from the turntable.

6.1.2 터치스크린

Check whether the test time display on the work interface is functioning properly, then click “Clear and Reset” to prepare for the next test.

6.2 Resetting the Device

6.2.1 Drip Pan Reset

If the next test will not be performed in the near future, drain the accumulated water from the drip tray to prevent the needle from clogging.

If an air compressor is connected, first remove 2–3 pins from the drip tray (Important!), then press the air-release switch on the control cabinet to quickly expel the accumulated water using compressed air.

Drip Box-Figure24

그림 25

After draining the accumulated water, press the “Air On” switch again to cut off the air supply to the air compressor, then reinstall the removed needle.

If there is no air compressor available, remove a few needles to allow the accumulated water to drain out naturally. Once the water has drained completely, reinstall the needles.

Then tap the “Raise Drip Tray” button on the touchscreen to raise the drip tray to its highest position, preparing it for the next test.

절대 셧다운

After all tests for the day are completed, close the water inlet valve and turn off the equipment’s circuit breaker and power switch.

6.3 시험 결과 평가

Use a dry cloth to wipe away any water droplets from the outer surface of the sample, and then test the sample. Determine whether the sample has passed the test based on the following criteria.

평가 기준 특정 요구 사항
안전 Insufficient water supply does not affect the normal operation of the equipment or compromise safety.
절연 보호 절연 부품에는 물이 고이지 않으므로, 물이 고이면 연면거리를 따라 전류가 흐르는 현상이 발생하지 않습니다.
전기 부품 보호 Water must not enter live parts or windings that are not designed to operate in damp conditions.
케이블 보호 케이블 단자 부근에 물이 고이지 않으며 케이블 내부로 물이 들어가지도 않습니다.
배수구멍의 효율성 If there is a drain hole, it must be verified that incoming water will not accumulate and can be drained without damaging the equipment.
배수구멍이 없는 장비 물이 고여 생체 구성 요소에 위험을 초래할 경우, 관련 제품 표준에 명시된 허용 기준을 따르십시오.

7. 장비의 일상 유지보수 및 관리

7.1 일일 청소

Wipe away water spots and dust from the surface of the equipment, paying special attention to the turntable and drip tray areas to prevent water spots from forming limescale;

Wipe the touchscreen and control panel with a dry cloth to prevent water and dust from entering the internal circuitry.

Thoroughly clean the inside of the drip tray at least once a week. Empty any accumulated water, open the drip tray, and wipe it dry with a clean, dry cloth. After cleaning, check the inner walls for rust or scale. If there is slight rust, gently wipe it with a rust remover, then rinse thoroughly with clean water.

7.2 Regular Inspections and Replacements

Nozzles: Check that the nozzles on the drip tray are not clogged, loose, or deformed, and verify that the drips are uniform. If a nozzle is clogged, use a needle cleaner to clear it.

Connections: Check all water, air, and electrical connections to ensure there are no leaks or loose connections.

Filter Cartridge: Check the filter cartridge inside the filter. If the cartridge has turned brown (indicating it is saturated with adsorbed impurities), replace it immediately with a new one.

7.3 Maintenance of Idle Equipment

7.3.1 Short-term Idle (within 1 month)

Drain all standing water from the drip tray and the water lines to prevent scale buildup on the needles and tubing;

Cover the entire unit with a dust-proof cloth to prevent dust from entering;

Keep the equipment in a dry, well-ventilated area.

7.3.2 Long-term inactivity (more than 1 month)

Complete all maintenance procedures for short-term storage; disconnect all electrical, pneumatic, and water connections from the equipment; remove the air and water hoses, let them air dry, and store them properly;

Apply a layer of rust-preventive oil to the inner walls of the drip tray and the surfaces of metal parts to prevent rust; store the equipment in a cool, dry place away from direct sunlight;

Apply a small amount of industrial lubricant to moving parts such as the turntable bearings and the lifting guide rails of the drip tray to prevent rust and jamming;

The equipment should be powered on once a month. Enter the manual screen to test all functions, then shut it down after 5 to 10 minutes of operation to prevent circuit deterioration.

8. Troubleshooting and Resolution of Common Problems

결함 증상 가능한 원인들 순서
Touchscreen Alarm 4.2 참조
The touchscreen is lit, but the buttons do not respond when tapped. Touchscreen freezes, stains or water marks on the surface, internal touch module malfunction Turn off the device, let it sit for 5 minutes, and then restart it; wipe the touchscreen with a dry cloth to remove any stains or water marks; if it still does not respond, contact us for repair.
The drip tray gets stuck when raising or lowering it The drip tray is tilted, and there is debris on the cord between the lifting motor and the drip tray. Please use a level to make sure the drip rack is vertical and not tilted; try again after clearing away any debris.
The water drips unevenly from the needle The drip stand is tilted, the needle is clogged, or the water flow is insufficient Use a level to ensure the drip tray is vertical and not tilted; use a cleaning needle to unclog any nozzles that are not dispensing water; ensure there is sufficient water flow, and adjust the flow meter to the standard flow rate.

부록 및 다운로드

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