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침수 탱크 방수 테스트 장치

사용자 설명서

적용 할 수있는 LISUN 모델: JL-8

1. 제품 개봉 및 기본 사용법 익히기

1.1 주요 기술 사양

파라미터 주의 사항
지름 600 mm
높이 1200 mm
시뮬레이션된 수심 0~50m
업무 관련 스트레스 Maximum test pressure: 0.5 MPa (equivalent to a water depth of 50 m)
장비 전원 공급 장치 Single-phase 220 V/50 Hz (60 Hz available upon request)

Note: The diameter and height of the test tank can be customized based on the maximum dimensions and weight of the test item.

본 장치는 GB/T 4208-2017의 14.2.8절에 명시된 IPX8 등급에 대한 시험 요건을 준수합니다.

1.2 Unboxing Inspection and Verification of Accessories

1.2.1 포장 해제 및 육안 검사

기기를 개봉할 때는 날카로운 도구로 케이스에 흠집이 나지 않도록 조심스럽게 다루십시오. 개봉 후에는 먼저 기기 외관을 검사하여 눈에 띄는 변형이나 찌그러짐이 없는지, 버튼이 손상되었거나 헐거워지지 않았는지 확인하십시오. 기기 또는 부속품에 이상이 발견되면 전원을 켜지 마시고 즉시 저희에게 연락해 주십시오.

1.2.2 본체 및 부속품

그렇지 않습니다. 주의 사항
IPX8 침수 탱크 방수 테스트 장치
샘플을 쉽게 꺼내고 놓을 수 있도록 사다리 형태로 제작되었습니다.
Water hose, can be connected to the inlet/outlet

침수 수조 방수 시험 장치 - 그림 1

그림 1

Note: The JL-8 unit requires an air compressor for operation; an air pressure of at least 0.8 MPa is sufficient.

전자 사용자 설명서, 소프트웨어, 보증 카드 및 기타 자료의 다운로드 링크가 이메일로 발송되었습니다. 가능한 한 빨리 다운로드해 주시기 바랍니다. 이메일을 받지 못하신 경우, 저희에게 연락하여 다운로드 링크를 다시 요청하실 수 있습니다.

2. 안전상의 주의

2.1 전기 안전

2.1.1 전원 연결 사양

Based on the nameplate, connect the test chamber to the correct power source, typically 220 V, 50 Hz (60 Hz available upon request), and ensure the voltage and frequency are correct. Please use a dedicated circuit to avoid sharing the circuit with other high-power equipment. Verify that all connections are secure and free of looseness.

2.1.2 접지 요구 사항

The test chamber must be reliably grounded, with a grounding resistance of ≤4 Ω. Do not use gas pipes, non-metallic water pipes, or the neutral wire as a substitute for the grounding wire. After grounding is complete, use the Grounding Resistance Tester to measure the ground resistance. Power may only be applied after confirming that the resistance meets the requirements, to prevent electric shock, test chamber malfunctions, or measurement errors caused by poor grounding.

2.1.3 Electrical Operation Contraindications

Before wiring, inspecting, or maintaining equipment, the main power supply must be disconnected, and operations may only begin after confirming that there is no residual voltage;

Do not operate the test chamber’s power switch, touchscreen, or instrument buttons with wet hands to avoid the risk of electric shock;

전기 제어 캐비닛 내부에는 먼지나 이물질이 들어가 단락을 일으키거나 부품을 손상시킬 수 있으므로 공구나 종이 등의 이물질을 넣지 마십시오.

장비가 작동 중일 때는 전원 코드나 신호 케이블을 연결하거나 분리하지 마십시오. 단락으로 인해 컨트롤러 또는 전기 부품이 손상될 수 있습니다.

2.2 환경 안전

Sufficient clearance should be maintained between the unit and walls and surrounding equipment (such as other test equipment and shelving) to allow for easy operation and maintenance;

The equipment must be placed on a solid, level surface. Use a level to ensure it is level, making sure the bubble is centered. If the equipment is tilted, it may cause test abnormalities or even damage the equipment.

2.3 작동 안전 지침

2.3.1 Safety During Pressurization Operations

Monitor the pressure in real time during the pressurization process; if there is a sudden pressure spike or unusual noise from the tank, immediately press the stop button and vent the pressure;

Do not touch the cover plate, latches, or pneumatic fittings while under pressure to prevent injuries from high-pressure gas leaks;

Do not leave the work site until the pressure reaches the set value to ensure that any unexpected situations can be handled promptly.

2.3.2 Safety Precautions for Opening the Lid

Pressure must be relieved before opening the cover. Strictly follow the procedure: “Open the vent valve → Confirm that the pressure has returned to zero → Release the latch → Open the cover.” Do not force the cover open, to prevent high-pressure gas from blowing the cover off and causing an accident;

Do not place any objects or allow anyone to stand within the switch area under the cover plate to prevent accidental injury.

2.3.3 Safety Precautions for Handling Samples

Handle the sample with care when placing it in the water tank to prevent damage to the tank and the liquid level gauge assembly;

The sample must be completely submerged in water; it must not be partially exposed above the water surface to ensure the validity of the test;

When the sample floats to the surface, attach a counterweight. Ensure the counterweight is securely fastened; do not place it directly on the bottom of the tank, as this may damage the tank.

2.4 기타

본 설명서에 나와 있지 않은 사항에 대해서는 주의를 기울여 진행하시거나 당사에 문의해 주십시오.

3. 장비 연결

3.1 Air Compressor Connection

그렇지 않습니다. 주의 사항
① Compressed Air Inlet Connect the Air Compressor
② Pressure-regulating valve After removing it, adjust the inlet pressure to approximately 0.8 MPa. Once adjusted, push the pressure regulator back into place. Note: When simulating a water depth of 50 meters, the required pressure is 0.5 MPa.

침수 수조 방수 시험 장치 - 그림 2

그림 2

3.2 Water Pipe Connections

You can use the two valves at the bottom of the unit. Use one as the water inlet and the other as the drain outlet. Connect the inlet to a faucet and the outlet to a drain. To fill the unit, open the inlet valve and close the outlet valve; once filling is complete, close the inlet valve. To drain the unit, open the outlet valve and close the inlet valve; once draining is complete, close the outlet valve.

침수 수조 방수 시험 장치 - 그림 3

그림 3

Note 1: The valve is closed when the handle is perpendicular to the water pipe, and open when it is parallel to the pipe.

Note 2: During the test, both valves must be in the closed position.

3.3 전원 코드 연결

그렇지 않습니다. 주의 사항
① Power cord Please connect the device to the correct power source according to the information on the nameplate.
② Power Switch Turn the device on or off

침수 수조 방수 시험 장치 - 그림 4

그림 4

4. Pre-test Preparations

4.1 Open the cover plate

There is a pry bar here, which is used to loosen or tighten the screws on the cover plate latches.

침수 수조 방수 시험 장치 - 그림 5

그림 5

그렇지 않습니다. 주의 사항
① Exhaust Valve Open the exhaust valve. Note: The valve is open when the handle is parallel to the pipe and closed when it is perpendicular to the pipe.
② Safety Valve 별도의 조치가 필요하지 않습니다.
③ Buckle Use a pry bar to unscrew all the latches and remove them.

침수 수조 방수 시험 장치 - 그림 6

그림 6

This is a three-position switch for controlling the water tank cover: On/Pause/Off. Turn it to the “On” position to use the air compressor to open the water tank cover. Once the cover has reached its highest position, turn the switch to “Pause.”

침수 수조 방수 시험 장치 - 그림 7

그림 7

4.2 Water for Testing

Refer to Section 3.2 for instructions on using the water inlet. Alternatively, refer to Section 4.1: open the cover and pour the test water directly into the water tank. The side of the water tank features a transparent hose and a scale, allowing you to check the water level.

침수 수조 방수 시험 장치 - 그림 8

그림 8

Please note that this is the air compressor’s intake port; the water level in the tank must be below this intake port.

침수 수조 방수 시험 장치 - 그림 9

그림 9

Note: Take into account changes in the water level after samples of different volumes are placed in the water tank.

4.3 시험 시료 준비

4.3.1 Visual Inspection of Samples

Inspect the test samples to ensure there are no visible cracks or deformations, and that there are no cracks or peeling at the product interfaces or seals;

The sample surface must be free of oil or water stains to prevent contamination of the test water.

4.3.2 Preparation of Sample Holders

Suspend the sample from a hook inside the water tank using straps, ropes, or similar fasteners, ensuring the sample is submerged in the water. Depending on the specific circumstances, you may place auxiliary supports inside the tank to ensure the sample is securely suspended from the mounting points within the tank, preventing it from swaying, falling, or scratching the inner walls of the tank during the test.

침수 수조 방수 시험 장치 - 그림 10

그림 10

4.3.3 Measures to Prevent Samples from Floating

If the sample floats and cannot be fully submerged, add a weight; secure the weight to the bottom of the sample with a strap to prevent damage to the sample; after adding the weight, ensure that the sample is fully submerged and securely suspended.

4.4 Close the cover

Set the three-position switch that controls the cover to “Off.” Once the cover is completely closed, switch it back to “Stop.”

침수 수조 방수 시험 장치 - 그림 11

그림 11

그렇지 않습니다. 주의 사항
① Snap fastener Secure the water tank cover with all the latches and reinforce it with a pry bar.
② Air Vent Close the exhaust valve

침수 수조 방수 시험 장치 - 그림 12

그림 12

5. 물 침수 시험

5.1 Setting the Test Pressure Value

5.1.1 Water Depth and Pressure Values

There is a linear relationship between the test water depth and the pressure value. The pressure value can be set using the pressure controller; refer to the reference table.

침수 수조 방수 시험 장치 - 그림 13

그림 13

Note: The general standards do not specify the required water depth for testing; users must determine the test water depth themselves based on the requirements for the respective samples.

5.1.2 Pressure Controller Operation

그렇지 않습니다. 주의 사항
① Settings button After pressing the button, select the parameter you want to configure.
② Up Arrow Key 값을 높이십시오
③ Down Arrow Key Set the value to a lower number

침수 수조 방수 시험 장치 - 그림 14

그림 14

The pressure controller can be set with an upper limit (Hi), a lower limit (Lo), and an error value (P). The relationship among these three values is fixed: P value: Factory-set to 0.002 MPa; no adjustment is required. This value represents the difference between the upper and lower pressure limits; Lo = Hi – 0.002 MPa: This ensures that the device automatically compensates for pressure fluctuations to maintain stable pressure.

For example: When testing a water depth of 10 meters, if Hi = 0.100 MPa, then Lo = 0.098 MPa and P = 0.002 MPa.

Press the Set button. The “P” value does not need to be changed; 0.002 represents the difference between the upper and lower pressure limits. Press the Set button again, and use the up and down adjustment buttons to set the “Lo” lower pressure limit to 0.098. Press the Set button once more, and set the “Hi” upper pressure limit to 0.1. The setup is complete.

5.2 Setting the Test Duration

The general standards do not specify a test duration; users must determine the test duration themselves based on the requirements for the specific sample.

침수 수조 방수 시험 장치 - 그림 15

그림 15

5.3 시험 절차

5.3.1 시동 테스트

그렇지 않습니다. 주의 사항
Press the green start button, and the air compressor begins compressing air into the water tank.
The value displayed here is the current pressure, which is rising slowly.

침수 수조 방수 시험 장치 - 그림 16

그림 16

5.3.2 Test Timing

그렇지 않습니다. 주의 사항
When the current pressure reaches the set “Hi” upper pressure limit, the air compressor stops feeding gas into the tank.
The timer turns on automatically and starts counting down; the test officially begins.

침수 수조 방수 시험 장치 - 그림 17

그림 17

Note: Air will gradually escape from the tank. When the pressure drops below the set “Lo” lower limit, the system will automatically replenish compressed air into the tank until the pressure reaches the set “Hi” upper limit again.

5.3.3 End of the Test

When you press the Stop button, or when the test duration reaches the set time:

그렇지 않습니다. 주의 사항
The Stop button lights up
The power button is off
Timer Off
The tank begins to automatically relieve pressure until the pressure inside the tank returns to 0.

침수 수조 방수 시험 장치 - 그림 18

그림 18

6. 테스트 후 절차

6.1 Immediate Actions Upon Test Completion

6.1.1 Water Tank Pressure Relief

As noted in Section 5.3.3, the tank will automatically depressurize after the test is complete. You may open the vent valve to depressurize the tank quickly.

침수 수조 방수 시험 장치 - 그림 19

그림 19

6.1.2 Remove the sample

Be sure to wait until the tank has fully depressurized and the vent valve is open before opening the cover plate (see Section 4.1). Remove the sample.

절대 셧다운

After all tests for the day are completed, turn off the equipment’s power switch, shut down the air compressor, or disconnect the air intake hose.

6.3 시험 결과 평가

마른 천으로 시료 표면의 물 얼룩을 닦아낸 후 시료를 테스트하십시오. 다음 기준에 따라 시료가 테스트를 통과했는지 판단하십시오.

평가 기준 특정 요구 사항
외관 No deformation, no damage, no signs of water damage
안전 물 공급 부족은 장비의 정상적인 작동에 영향을 미치거나 안전을 위협하지 않습니다.
절연 보호 절연 부품에는 물이 고이지 않으므로, 물이 고이면 연면거리를 따라 전류가 흐르는 현상이 발생하지 않습니다.
전기 부품 보호 습한 환경에서 작동하도록 설계되지 않은 활선 부품이나 권선에는 물이 유입되지 않도록 해야 합니다.
케이블 보호 케이블 단자 부근에 물이 고이지 않으며 케이블 내부로 물이 들어가지도 않습니다.
배수구멍의 효율성 If there are drain holes, it must be demonstrated that incoming water will not accumulate and that it can be drained without damaging the equipment.
배수구멍이 없는 장비 If water accumulates and poses a threat to live parts, follow the acceptance criteria specified in the relevant product standards.

7. 장비의 일상 유지보수 및 관리

7.1 일일 청소

Inspect the appearance of the test water in the tank. If it is clear, free of cloudiness, impurities, and oil, the water quality is good and it can continue to be used. If the water is cloudy, contains impurities, or has oil in it, immediately replace all the water in the tank, clean the interior walls of the tank, and then refill it with water;

Wipe water spots and dust from the surface of the equipment to prevent water spots from forming limescale;

Wipe down the control cabinet area with a dry cloth to prevent water and dust from entering the internal circuitry.

7.2 정기점검

Connections: Check all water, electrical, and air connections to ensure there are no water leaks, loose connections, or air leaks;

Water tank cover gasket: No signs of aging, cracking, or deformation; the sealing surface must be free of scratches or dents. Replace immediately if damaged;

Thoroughly clean the water tank at least once a week: Drain any standing water, then wipe it dry with a dry cloth. After cleaning, check the interior walls of the tank for rust or scale. If there is minor rust, gently wipe it with a rust remover, then rinse thoroughly with clean water.

7.3 유휴 장비의 유지보수

7.3.1 Short-term idling (within 1 month)

Drain all water from the tank and the water lines, and wipe them dry with a cloth to prevent scale buildup inside the tank and in the pipes;

Disconnect the intake hose;

Cover the entire unit with a dust-proof cloth to prevent dust from getting inside;

장비를 건조하고 통풍이 잘 되는 곳에 보관하십시오.

7.3.2 장기간 활동 중단(1개월 이상)

Complete all maintenance tasks for short-term storage; disconnect all electrical and water connections from the equipment; remove the water hoses, let them air dry, and store them properly;

Apply a layer of rust-preventive oil to the inner walls of the water tank and the surfaces of metal parts to prevent rust; store the equipment in a cool, dry place away from direct sunlight;

The equipment should be powered on once a month and left running for 5 to 10 minutes before being turned off to prevent circuit deterioration.

8. 문제 해결 및 일반적인 문제 해결 방법

결함 증상 가능한 원인들 순서
The timer isn’t displaying The trial has not officially begun. The test will not officially begin until the air pressure inside the tank reaches the set value, at which point the timer will appear on the display and start counting down.
The pressure cannot rise to the set value The cover plate is not securely fastened, the exhaust valve is not closed, the inlet and outlet valves are not closed, and the inlet pressure is insufficient. Verify that the gasket between the cover plate and the water tank is in good condition and there are no air leaks, then use a pry bar to secure all latches; close the exhaust valve; close the inlet and outlet valves; check the pressure at the intake valve and adjust it to 0.8 MPa; if you cannot increase the pressure, check the air compressor and the intake hose connections.

부록 및 다운로드

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